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V Blender

V Blender

₹360,000.00

Achieve uniform and efficient blending of dry powders and granules with our high-quality V Blenders, designed specifically for pharmaceutical and chemical processing. The unique V-shaped design ensures gentle tumbling action that minimizes product degradation while delivering consistent homogeneity.

Constructed from GMP-compliant stainless steel, our V Blenders offer easy loading and unloading, smooth interior surfaces for quick cleaning, and robust construction for long-term reliability. Ideal for blending free-flowing powders, these blenders enhance batch uniformity, improve process efficiency, and support regulatory compliance

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V Blender – Technical Specification & Application in Pharma & Food Industry

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A V Blender, or a V-Type Mixer, is an efficiency blender used in the pharmaceutical and food industry to blend dry powders and granules uniformly. Due to its V-shaped mixing chamber and tumbling action, it provides homogeneous blending without causing high heat generation or particle degradation.

Technical Specifications of V Blender

  1. Material of Construction

Stainless Steel (SS 316L for contact components, SS 304 for non-contact components) – guarantees GMP & FDA compliance.

Mirror or Matte Finish – avoids contamination and facilitates easy cleaning.

Sanitary-Grade Seals & Gaskets – guarantees airtight operation, avoiding leakage.

  1. Blender Design & Capacity

V-Shaped Twin Chambers: Facilitates uniform mixing by providing a continuous material flow.

Blender Volume: 5L to 5000L, depending on the model.

Working Capacity: 40% to 70% of overall volume to facilitate effective mixing.

  1. Rotation & Speed Control

Rotational Speed: 5 to 25 RPM, controlled through Variable Frequency Drive (VFD).

Gentle Tumbling Motion: Avoids undue shear force, which helps retain delicate particles.

  1. Feeding & Discharge System

Top Feeding Port: Facilitates manual or vacuum loading of materials.

Butterfly or Slide Valve Discharge: Complete discharge without any loss of product.

Dust-Free Operation: Can be combined with a vacuum loading system for contamination-free processing.

  1. Optional Features

Intensifier Bar (Optional): Improves mixing efficiency for materials of varying densities.

CIP (Clean-In-Place) System (Optional): Allows easy cleaning in pharmaceutical use.

Safety Interlocks & Sensors: Avoids accidental operation when the cover is open.

  1. Motor & Power Requirement

Motor Power: 0.5 HP to 10 HP, depending on capacity.

Power Supply: 220V/380V, 50/60Hz, in various configurations.

Applications of V Blender in the Pharmaceutical Industry

  • Blending of Dry Powders & Granules: Applied for blending API (Active Pharmaceutical Ingredients) and excipients in tablet and capsule products.
  • Homogeneous Mixing: Guarantees even distribution of fine powders without causing heat or dust.
  • Low-Shear Blending: Optimum for sensitive pharmaceutical ingredients that are degraded by high mechanical stress.
  • Pre-Compression Mixing: Applied prior to tablet compression or capsule filling to guarantee uniform drug content.
  • Multi-Batch Processing: Ideal for batch mixing of powders in controlled environments.

Applications of V Blender in the Food Industry

  • Food Ingredient Blending: Applied for blending flour, starches, proteins, and food additives evenly.
  • Spices & Seasonings Blending: Facilitates uniform mixing of spices, flavors, and herbs without caking.
  • Nutritional & Dairy Powder Blending: Applied for protein powders, milk powder, and infant formula blending.
  • Baking & Confectionery: Suitable for blending sugar, cocoa powder, and baking ingredients to get uniform formulations.
  • Snack & Cereal Blending: Utilized for coating and blending cereals, dry fruits, and snack seasonings uniformly.

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FAQs

What is a V Blender used for?
The V Blender is designed for dry blending of powders and granules in pharmaceutical, food, chemical, and cosmetic industries, ensuring homogeneous mixing without product degradation.
Why is it called a “V” Blender?
The blender’s mixing chamber is shaped like the letter “V”, which promotes efficient tumbling and mixing by dividing and recombining the product gently and uniformly.
What are the advantages of a V Blender?
Uniform mixing with low shear Minimal product degradation Easy to load and unload Simple design with low maintenance Suitable for small to large batch sizes
What capacities are available?
Available capacities range from 5 liters to 5000 liters or customized as per batch requirements.
What materials are used in construction?
Contact parts: SS 304 or SS 316/316L stainless steel Non-contact parts: SS or MS with powder coating Surface finish options include mirror or matt finish
Is the V Blender cGMP compliant?
Yes, it meets cGMP standards with sanitary design, easy cleaning, and hygienic construction.
How is material loaded and discharged?
Loaded through a top manhole or inlet port Discharged via a butterfly valve or manual outlet at the bottom of the blender
Are safety features included?
Safety interlocks on covers and doors Emergency stop switches Robust frame and mounting for safe operation
Can the V Blender be automated?
Yes, options for PLC-controlled blending cycles and timers are available.
What documentation is provided?
Operation and maintenance manuals Validation documents (DQ, IQ, OQ, PQ) Calibration and material certificates
What maintenance is required?
Regular cleaning after each batch Inspection of seals and valves Lubrication of bearings and rotating parts as per schedule
Can the V Blender be customized?
Yes, we offer customization in: Capacity and size Material of construction Automation features Loading/discharge options
How do I choose the right V Blender model?
Consider: Batch size and production volume Powder characteristics Space availability Process requirements

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