Rapid Mixer Granulator (RMG)
A Rapid Mixer Granulator (RMG) is a high-performance equipment used in pharmaceutical and food industries for efficient granulation and mixing. With its GMP-compliant design, high-speed operation, and advanced safety features, it ensures consistent, high-quality production for tablets, capsules, and food powders.
Description
Rapid Mixer Granulator (RMG) – Technical Specification & Use in Pharma & Food Industry
Introduction
A Rapid Mixer Granulator (RMG) is an essential equipment used in the pharmaceutical and food industries for high-speed dry and wet granulation of powders. It ensures uniform mixing and granule formation, improving the quality of tablets, capsules, and food products.
Technical Specifications of Rapid Mixer Granulator (RMG)
- Construction Material
Stainless Steel (SS 316L for contact parts, SS 304 for non-contact parts) – ensures GMP & FDA compliance.
Mirror or Matte Finish – prevents contamination and allows easy cleaning.
Silicone or PTFE Gaskets – ensures airtight sealing, preventing cross-contamination.
- Mixing & Granulation Chamber
Blending Capacity: 10L to 1200L, depending on model.
Batch Size: 30% to 70% of the total capacity for optimal mixing.
Jacketed Bowl (Optional): For temperature-controlled granulation.
- Impeller & Chopper System
Impeller Speed: 50 – 300 RPM, adjustable via Variable Frequency Drive (VFD).
Chopper Speed: 1000 – 3000 RPM for efficient granule size reduction.
Counter-Rotating Design: Ensures uniform particle size distribution.
- Granulation Process Control
Automated PLC-Based System (Optional): Ensures process repeatability and accuracy.
Load Cell Integration (Optional): For precise material weighing.
Temperature & Humidity Sensors: Monitors real-time process conditions.
- Discharge & Material Transfer
Pneumatic or Gravity Discharge System: Ensures easy collection of granules.
Integrated Wet Mill (Optional): Allows direct transfer to drying systems.
- Cleaning & Safety Features
CIP (Clean-In-Place) System (Optional): Ensures quick cleaning and prevents cross-contamination.
Explosion-Proof Design (Optional): For solvent-based applications.
Interlocked Safety Doors & Emergency Stop Button: Prevents accidental operation.
- Power Requirement
Motor Power: 2 HP to 50 HP, based on capacity.
Power Supply: 220V/380V, 50/60Hz, available in different configurations.
Uses of Rapid Mixer Granulator (RMG) in the Pharmaceutical Industry
Wet Granulation for Tablet & Capsule Production
Ensures uniform granule size for consistent drug content.
High-Speed Mixing & Blending
Rapidly mixes API (Active Pharmaceutical Ingredients) and excipients.
Improved Flowability & Compressibility
Enhances powder flow properties, reducing production defects.
Moisture-Controlled Granulation
Prevents over-wetting or drying, maintaining product quality.
Prepares Granules for Fluid Bed Drying (FBD)
Produces free-flowing granules, ready for drying in Fluid Bed Dryer (FBD).
Uses of Rapid Mixer Granulator (RMG) in the Food Industry
Mixing & Granulation of Food Powders
Used for blending flour, starches, and dairy powders.
Snack & Cereal Granulation
Enhances texture and flowability of cereal mixes and snack seasonings.
Production of Instant Drink Powders
Used in making instant coffee, tea, and flavored powders.
Protein & Nutritional Supplement Granulation
Improves the dissolution and dispersibility of protein powders and dietary supplements.
Coating & Flavoring of Food Granules
Ensures even distribution of flavors and colorants in food products.
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