FABON Pharma

Multi Mill

250,000.00

A Multi Mill is a vital pharmaceutical processing equipment for granulation, size reduction, and blending of powders and granules. Due to its high efficiency, consistent particle size distribution, and GMP-compliant design, it is a vital element in tablet and capsule manufacturing.

Multi Mill – Technical Specification & Application in the Pharmaceutical Industry

Multi Mill is a multi-purpose processing machine used in pharmaceuticals for size reduction, granulation, pulverization, and blending of powders and granules. It is based on the principle of variable force impact and cutting, achieving size reduction without excessive heat generation, which is best suited for temperature-sensitive products.

Technical Specifications of Multi Mill

  1. The construction material
    • Stainless Steel (SS 316L for parts in contact, SS 304 for non-contact parts) – maintains GMP & FDA regulations.
    • Mirror or Matte Finish – prevents contamination and makes easy cleaning possible.
    • Dust-Tight Seals – maintains fine powder containment.
  1. Rotor & Blades
    • Rotor Speed: 750–3000 RPM, adjustable according to different materials.
    • Blade Types: Knife-edge and impact blades, optimized for effective size reduction.
    • Interchangeable Screens: In sizes 0.25 mm to 12 mm, enabling varying particle sizes.
  1. Feed & Discharge System
    • Gravity or Vacuum Feeding System – for regulated material feed.
    • Bottom Discharge with Collection Hopper or Vacuum Transfer System – for effective material flow.
    • Feeding Mechanism: Manual or automatic feed with screw conveyor facility.
  1. Drive System
    • Motor Power: 1 HP to 10 HP, based on processing capacity.
    • Gear & Belt Drive Mechanism – smooth operation.
    • Variable Frequency Drive (VFD) (Optional): Speed adjustment for various applications.
  1. Safety Features
    • Overload Protection – motor protection against damage.
    • Interlocking Mechanism – machine halt when cover is open.
    • Earthing & Static Charge Protection – operator safety.
  1. Capacity & Output
    • Batch Size: From 10 kg/hr to 2000 kg/hr, as per model.
    • Particle Size Reduction: 50 microns to 5 mm, depending on screen selection.

Applications of Multi Mill in the Pharmaceutical Industry

  • Powder Granulation: Transforms powder into granules of uniform size for compression into tablets and filling into capsules.
  • Wet & Dry Granule Size Reduction: Breaks lumps and agglomerates following fluid bed drying. Ensures even granule size for uniform drug formulation.
  • Pulverization of Heat-Sensitive Product: Appropriate for herbal extracts, APIs, and excipients that do not degrade with heat.
  • Mixing & Homogenization: Ensures even mixing of pharmaceutical powders and granules.
  • Reclaiming & Reprocessing: Utilized in reprocessing of rejected tablets through size reduction for reuse.
  • Applications across industries: Additionally utilized across food, chemical, nutraceutical, and cosmetic industries for size reduction and granulation.

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FAQs

What is a Multi Mill used for?
A Multi Mill is a versatile processing machine used for: Wet and dry granulation Pulverizing Mixing Shredding Chopping It's ideal for applications in the pharmaceutical, chemical, cosmetic, and food industries.
How does a Multi Mill work?
The Multi Mill operates on the principle of variable force impact and cutting. Material is fed into a hopper and processed by a rotating impeller against a screen, breaking it down into the required particle size.
What are the key components of a Multi Mill?
Standard components include: Stainless steel body and contact parts Hopper Impeller (with multiple blade configurations) Screen assembly Discharge chute Motor with belt drive Castor wheels for mobility (optional)
What materials are used for construction?
All contact parts are made from SS 304 or SS 316/316L stainless steel, ensuring hygiene and corrosion resistance. Non-contact parts can be made from SS or MS with powder coating.
Is the machine cGMP compliant?
Yes. Our Multi Mills are built according to Current Good Manufacturing Practices (cGMP), with easy-to-clean surfaces, tool-free dismantling, and enclosed operation.
What is the production capacity?
Capacity depends on the model and screen used. Typical outputs range from 25 to 200 kg/hr, depending on: Rotor speed Feed material Mesh size Blade type
What types of screens are available?
Screens are available in different mesh sizes: Round perforated screens Wire mesh screens Slotted screens Custom screen types can be provided based on application.
Can Multi Mills be used for wet and dry materials?
Yes, Multi Mills are suitable for both wet and dry processing, making them ideal for granulation before drying and reprocessing of unqualified granules or tablets.
Are variable speed options available?
Yes, models can be equipped with Variable Frequency Drive (VFD) or AC frequency inverter for speed control, allowing you to optimize performance for different materials.
What safety features are included?
Safety interlocks on the cover Emergency stop switch Overload protection Enclosed design to prevent contamination and accidents
What documentation is provided?
We provide full documentation including: DQ, IQ, OQ, PQ protocols Operation and maintenance manuals Wiring diagrams Calibration certificates (if applicable)
Is after-sales support available?
Yes, we offer: Installation & commissioning Operator training Spare parts supply Annual Maintenance Contracts (AMCs)
Can I request a customized Multi Mill?
Yes. We offer customization based on: Output capacity Material of construction Automation level (manual or PLC-based) Mounting type (fixed or mobile)
How do I select the right model?
Selection depends on: Desired output capacity Type of material Particle size requirement Operating environment (cleanroom, etc.)
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