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Paste Kettle or Starch Paste Kettle

Paste Kettle or Starch Paste Kettle

₹220,000.00

paste kettles are a vital piece of equipment in pharmaceutical production, guaranteeing the uniform production of starch pastes essential for tablet making. Their construction focuses on uniform heating, effective mixing, and simplicity of operation, meeting industry standards and production demands.

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Paste Kettle or Starch Paste Kettle is a type of specialized equipment utilized within the pharmaceutical field to prepare starch-based pastes. These pastes are widely used as binding agents during tablet granulation procedures for guaranteeing the agglomeration of powder particles into granules.

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Technical Specifications:

  • Construction Material:

Contact Parts: Made of Stainless Steel 316 (SS316) for the guarantee of corrosion resistance and Good Manufacturing Practice (GMP) compliance.

Non-Contact Parts: Usually constructed of Stainless Steel 304 (SS304).

  • Design Features:

Hemispherical Bowl: Allows for thorough heating and mixing of the starch paste.

Heating Jacket: Allows for the use of steam, oil, or water for heating to obtain the required temperature for preparing the paste.

Tilting Mechanism: Makes discharge of the prepared paste convenient into subsequent processing equipment or containers.

Agitator: A design of anchor-type impeller guarantees efficient mixing, avoiding the formation of lumps and ensuring a uniform paste.

  • Capacity:

The machine comes in different sizes, from 10 liters to 2000 liters, to suit both laboratory-scale and high-volume production requirements.

  • Insulation:

The kettle is insulated using components such as mineral wool to avoid heat loss and ensure energy efficiency.

  • Temperature Control:

Fitted with temperature indicators and controllers to monitor and regulate the required temperature during the paste preparation process.

  • Applications:

Starch Paste Preparation:

The main purpose is to prepare starch pastes that serve as binders in the granulation process of tablet production. The hemispherical shape and effective heating provide uniform consistency and quality of the paste.

  • Versatility in Applications:

Outside of pharmaceuticals, paste kettles are also used in the food, chemical, and cosmetic industries for the production of different pastes and creams due to their effective mixing and heating functions.

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FAQs

What is a Paste Kettle used for?
A Paste Kettle, also known as a Starch Paste Kettle, is used for preparing binder solutions, such as starch paste or gelatin solution, which are essential for wet granulation in tablet manufacturing. It’s widely used in pharmaceutical, food, and chemical industries.
How does a Paste Kettle work?
The kettle uses a jacketed heating system (typically steam, electric, or hot oil) to uniformly heat starch or binding agents, which are stirred gently using an anchor-type agitator to ensure lump-free, homogenous paste.
What are the key components of a Paste Kettle?
Stainless Steel Kettle (main vessel) Jacketed body for indirect heating Anchor-type agitator with motor and gearbox Tilting mechanism for easy discharge Temperature control panel Optional: Lid with pressure release valve, sight glass, steam inlet, and condensate outlet
What heating options are available?
Steam heating (common in pharma production) Electric heating (for facilities without steam infrastructure) Thermic fluid heating (for higher temperature needs)
What capacities are available?
Standard models range from: 25 liters to 500 liters Custom capacities can be made to suit specific batch size requirements.
What materials are used for construction?
Contact parts: SS 316/316L (as per cGMP) Non-contact parts: SS 304 or mild steel with epoxy paint Surface finish: Mirror or matt finish as required
Is the equipment cGMP compliant?
Yes. The kettle is built following current Good Manufacturing Practices (cGMP), with: Crevice-free construction Sanitary design Ease of cleaning and maintenance
How is the paste discharged?
Paste can be discharged through: Bottom discharge valve Tilting mechanism, allowing complete and easy discharge without product loss
Can the kettle be automated?
Yes. Optional PLC/HMI-based automation is available for: Temperature control Mixing time and speed Steam or electric heating control
What safety features are included?
Pressure release valve (in case of steam) Over-temperature protection Safety interlocks on electrical panels Overload protection for agitator motor
What documentation is provided?
You will receive complete documentation for validation, including: DQ, IQ, OQ, PQ protocols Operation and Maintenance Manual Calibration certificates Material Test Certificates (MTC)
What maintenance is required?
Routine maintenance includes: Cleaning of kettle after each batch Regular inspection of gaskets and valves Lubrication of gear components (if applicable) Monitoring of electrical heating systems or steam connections
Is training and support provided?
Yes. We offer: On-site or remote installation and commissioning Operator training Technical support and spare parts supply
Can you customize the kettle for specific needs?
Yes. We can customize: Capacity Heating method Agitator type and motor speed Automation level Discharge valve type Pressure or vacuum handling (on request)
How do I select the right model for my process?
Selection depends on: Batch size Type of binder or solution Heating medium available (steam or electric) Facility layout and discharge preference

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