FABON Pharma

Scrubbers for Granules and FBD Exhaust Systems

500,000.00

Enhance air quality and ensure environmental compliance with our advanced Scrubbers for Granules and Fluid Bed Dryer (FBD) Exhaust Systems. Specially engineered for pharmaceutical manufacturing, these scrubbers effectively capture dust, fine particles, and solvent vapors released during granulation and drying processes.

Scrubbers for Granules and FBD Exhaust Systems:

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In pharmaceutical production, air quality maintenance and reduction of particulate emissions are paramount, particularly in processes such as granulation and fluid bed drying (FBD). Scrubbers are integral devices applied to purify exhaust gases through the removal of fine particles and contaminants to meet environmental regulations and safeguard equipment.

  • Construction Material:

Generally made from stainless steel (grades 304 or 316L) to withstand corrosion and provide durability.

  • Scrubbing Mechanism:

employs a fluidized bed process, where exhaust gases flow through a layer of solid particles carried by an upward gas or liquid flow. This maximizes the contact between the gas and scrubbing medium, enhancing particulate removal efficiency and soluble gases.

  • Filtration Efficiency:

has the ability to remove fine particles, including sub-micron sizes, with efficiencies up to 99.8%.

  • Airflow Capacity:

Designed to accommodate changing airflow rates, usually between 1,500 and 8,000 cubic meters per hour, depending on the size of the FBD and production needs.

  • Pressure Drop:

Has a low-pressure drop, usually around 6 inches of water gauge, to facilitate energy-efficient operation.

  • Integration Capabilities:

Is easily integrated into existing FBD systems and granulation equipment, with smooth operation and control.

  • Uses and Importance:
    • Particulate Removal: Efficiently captures exhaust gas fine particles during drying and granulation processes, minimizing product loss and environmental pollution.
    • Gas Pollutant Absorption: Removes soluble gas pollutants, including sulfur dioxide (SO₂) and hydrogen chloride (HCl), to ensure emissions are within regulatory limits.
  • Operational Efficiency:

Avoids particulate buildup in exhaust systems, minimizing maintenance requirements and extending equipment life.

  • Environmental Compliance:

Guarantees that pharmaceutical process emissions comply with environmental regulations, safeguarding the environment and public health.

The use of fluidized bed scrubbers in pharmaceutical operations such as granulation and FBD is important in ensuring air purity, safeguarding equipment, and meeting environmental requirements.

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FAQs

What is the purpose of a scrubber in Granules and FBD Exhaust Systems?
Scrubbers are air pollution control devices that remove dust, fumes, and particulate matter from exhaust gases emitted during granulation and fluid bed drying processes, ensuring cleaner air discharge and compliance with environmental norms.
Why are scrubbers important in Granule and FBD operations?
Protect worker health by reducing airborne dust Prevent contamination in cleanroom environments Comply with environmental and safety regulations Improve overall plant hygiene and equipment longevity
What types of scrubbers are commonly used?
Wet scrubbers: Use liquid (usually water) to capture particles and soluble gases Dry scrubbers: Use filters or adsorbents without liquids Packed bed scrubbers: Employ packing material to enhance gas-liquid contact Venturi scrubbers: Use high-velocity liquid sprays for particle removal
How does a scrubber work in FBD exhaust systems?
Exhaust air carrying dust from the Fluid Bed Dryer enters the scrubber, where particles are trapped by water droplets or filtration media. The cleaned air is then released into the atmosphere or recirculated, while the slurry or collected dust is removed for disposal.
What materials are scrubbers made of?
Scrubbers are typically constructed with SS 304 or SS 316 stainless steel to resist corrosion from moisture and chemicals in the exhaust stream, ensuring durability and hygiene.
Are scrubbers compliant with cGMP and environmental standards?
Yes, scrubbers are designed to meet cGMP requirements, environmental pollution control standards, and local regulatory guidelines for air quality.
How is the performance of a scrubber measured?
Performance is evaluated based on: Dust collection efficiency (%) Pressure drop across the scrubber Volume of exhaust gas treated (CFM or m³/hr) Water or liquid consumption (for wet scrubbers)
What maintenance is required for scrubbers?
Regular cleaning of spray nozzles and internals Checking and refilling water or scrubbing liquid Inspection and replacement of filter media (for dry scrubbers) Monitoring pressure drops and flow rates to detect clogging
Can scrubbers handle varying exhaust flow rates?
Yes, scrubbers are designed to handle specific flow rates. Systems can be sized and configured for variable flows using control valves and variable frequency drives (VFDs) on exhaust fans.
How are scrubbers integrated with FBD and granulation equipment?
Scrubbers are connected to exhaust ducts from Fluid Bed Dryers and granulators, ensuring that dust-laden air is captured immediately at the source and cleaned before release.
Is water recycling possible in wet scrubbers?
Yes, many systems include water recycling and treatment units to minimize water consumption and environmental impact.
What safety features are included in scrubber systems?
Automatic shutoff valves Overflow protection Leak detection sensors Emergency drainage systems Explosion venting or suppression (for dust hazard areas)
Can scrubbers be customized?
Yes, customizations include: Capacity based on exhaust volume Materials for corrosive or abrasive gases Automation and monitoring features Integration with plant SCADA and control systems
How do I choose the right scrubber for my system?
Consider: Exhaust air volume and dust load Type of dust and chemical composition Space availability Regulatory requirements Budget and operational costs Consult our technical team for detailed analysis and recommendation.
What documentation is provided?
Design and engineering specifications Installation and operation manuals Maintenance schedules Compliance certificates and test reports
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