V Blender
A V Blender is a must-have blending machine in pharmaceutical and food industries, providing uniform, contamination-free, and effective powder blending. With GMP-compliant construction, soft blending action, and sophisticated safety features, it is extensively utilized for tablet, capsule, food, and nutritional product formulations.
Description
V Blender – Technical Specification & Application in Pharma & Food Industry
Introduction
A V Blender, or a V-Type Mixer, is an efficiency blender used in the pharmaceutical and food industry to blend dry powders and granules uniformly. Due to its V-shaped mixing chamber and tumbling action, it provides homogeneous blending without causing high heat generation or particle degradation.
Technical Specifications of V Blender
- Material of Construction
Stainless Steel (SS 316L for contact components, SS 304 for non-contact components) – guarantees GMP & FDA compliance.
Mirror or Matte Finish – avoids contamination and facilitates easy cleaning.
Sanitary-Grade Seals & Gaskets – guarantees airtight operation, avoiding leakage.
- Blender Design & Capacity
V-Shaped Twin Chambers: Facilitates uniform mixing by providing a continuous material flow.
Blender Volume: 5L to 5000L, depending on the model.
Working Capacity: 40% to 70% of overall volume to facilitate effective mixing.
- Rotation & Speed Control
Rotational Speed: 5 to 25 RPM, controlled through Variable Frequency Drive (VFD).
Gentle Tumbling Motion: Avoids undue shear force, which helps retain delicate particles.
- Feeding & Discharge System
Top Feeding Port: Facilitates manual or vacuum loading of materials.
Butterfly or Slide Valve Discharge: Complete discharge without any loss of product.
Dust-Free Operation: Can be combined with a vacuum loading system for contamination-free processing.
- Optional Features
Intensifier Bar (Optional): Improves mixing efficiency for materials of varying densities.
CIP (Clean-In-Place) System (Optional): Allows easy cleaning in pharmaceutical use.
Safety Interlocks & Sensors: Avoids accidental operation when the cover is open.
- Motor & Power Requirement
Motor Power: 0.5 HP to 10 HP, depending on capacity.
Power Supply: 220V/380V, 50/60Hz, in various configurations.
Applications of V Blender in the Pharmaceutical Industry
Blending of Dry Powders & Granules
Applied for blending API (Active Pharmaceutical Ingredients) and excipients in tablet and capsule products.
Homogeneous Mixing
Guarantees even distribution of fine powders without causing heat or dust.
Low-Shear Blending
Optimum for sensitive pharmaceutical ingredients that are degraded by high mechanical stress.
Pre-Compression Mixing
Applied prior to tablet compression or capsule filling to guarantee uniform drug content.
Multi-Batch Processing
Ideal for batch mixing of powders in controlled environments.
Applications of V Blender in the Food Industry
Food Ingredient Blending
Applied for blending flour, starches, proteins, and food additives evenly.
Spices & Seasonings Blending
Facilitates uniform mixing of spices, flavors, and herbs without caking.
Nutritional & Dairy Powder Blending
Applied for protein powders, milk powder, and infant formula blending.
Baking & Confectionery
Suitable for blending sugar, cocoa powder, and baking ingredients to get uniform formulations.
Snack & Cereal Blending
Utilized for coating and blending cereals, dry fruits, and snack seasonings uniformly.
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