Vacuum Transfer System VTS Powder Conveying System PCS
Vacuum Transfer System is a crucial solution for pharmaceutical and food processing industries for hygienic, safe, and efficient powder and granule transfer. With GMP-compatible design, automated controls, and dust-free operation, it enhances production efficiency and personnel safety.
Description
Vacuum Transfer System VTS / Powder Conveying System PCS – Technical Specification & Application in Pharma & Food Industry
Vacuum Transfer System (VTS) or Powder Conveying System is applied for automated, dust-free, and hygienic transportation of powders, granules, and bulk material in pharmaceutical and food processing industries. Manual handling is done away with in the process of clean, efficient, and free-of-contamination material transfer between processes.
Technical Details of Vacuum Transfer System
- Material of Construction
Stainless Steel (SS 316L for contact elements, SS 304 for non-contact elements) – meets GMP & FDA standards.
Electropolished Inner & Outer Surfaces – contaminant-free, easy to clean.
Food-Grade Seals & Gaskets (Silicone/PTFE) – assures leak-free operation.
- Vacuum Pump & Power Supply
Model: Dry or Wet Vacuum Pump, option to operate without oil.
Vacuum Pressure: 500 to 900 mbar (can be adjusted depending upon the properties of the material).
Power Supply: 220V/380V, 50/60Hz, in various configurations.
Motor Power: 1 HP to 15 HP, based on system capacity.
- Capacity & Transfer Rate
Batch Size: 5 kg/hr to 5000 kg/hr, based on model.
Transfer Distance: 1 to 50 meters (horizontal & vertical).
Multiple Pick-Up & Discharge Points: Facilitates transfer from/to multiple sources and destinations.
- Filter & Separation System
HEPA or PTFE Filters: Provides dust-free and contamination-free operation.
Reverse Pulse Jet Cleaning System (Optional): Maintains filters clean for uninterrupted operation.
Cyclone Separator (Optional): Provides better separation of finer powders prior to collection.
- Control System
PLC-Based Automation (Optional): Offers closed-loop control of transfer parameters.
HMI Touchscreen Interface: Offers user-friendly operation and monitoring.
Weighing Load Cell (Optional): Provides accurate material transfer with dosing control.
- Discharge & Integration Options
Integrated with Bins, Blenders, RMG, FBD, Tablet Press, etc.
Automatic or Manual Discharge Valve: Butterfly or Rotary Valve for controlled material flow.
Dust-Free Operation: Sealed system prevents cross-contamination.
- Safety Features
Explosion-Proof Design (Optional): Suitable for handling volatile powders.
ATEX Certification (Optional): For hazardous environments.
Interlocked Safety Sensors: Prevents accidental operation.
Applications of Vacuum Transfer System in the Pharmaceutical Industry
Powder & Granule Transfer
Transfers API (Active Pharmaceutical Ingredients) and excipients between processing equipment.
Dust-Free Material Handling
Reduces airborne dust during mixing, blending, and compression.
Integration with Processing Equipment
Directly interfaces with V-blenders, RMG, FBD, Tablet Press, Capsule Fillers, etc.
Weighing & Dosing Applications
Provides accurate material transfer for proper formulation.
Closed-Loop Transfer in Cleanroom Environments
Preserves clean and contamination-free processing.
Applications of Vacuum Transfer System in Food Industry
Handling Powdered Ingredients
Transfers flour, sugar, cocoa powder, starch, and other food powders.
Transfer of Spices & Seasoning
Ensures uniform blending and mixing process.
Nutritional Powder Processing
Applied in protein powders, infant formula, and dairy powder manufacturing.
Bulk Grain & Cereal Transfer
Effectively transfers grains, cereals, rice, and coffee beans.
Dust-Free Transfer of Sticky or Hygroscopic Powders
Avoids loss of material and enhances product uniformity.
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