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Vacuum Transfer System VTS Powder Conveying System PCS

Vacuum Transfer System VTS Powder Conveying System PCS

₹340,000.00

Streamline your pharmaceutical production line with our advanced Vacuum Transfer Systems (VTS) and Powder Conveying Systems (PCS), engineered for safe, efficient, and dust-free transfer of powders and granules. These systems minimize product loss and contamination risk by enabling closed-loop material handling from bulk storage to processing equipment.

Designed with GMP-compliant stainless steel and hygienic components, our VTS and PCS solutions feature gentle conveying technology, easy integration with existing production lines, and customizable configurations to suit batch or continuous operations. Ideal for transferring potent, abrasive, or fragile materials, they ensure consistent flow and improve overall operational efficiency.

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Vacuum Transfer System VTS / Powder Conveying System PCS – Technical Specification & Application in Pharma & Food Industry

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Vacuum Transfer System (VTS) or Powder Conveying System is applied for automated, dust-free, and hygienic transportation of powders, granules, and bulk material in pharmaceutical and food processing industries. Manual handling is done away with in the process of clean, efficient, and free-of-contamination material transfer between processes.

Technical Details of Vacuum Transfer System

  1. Material of Construction

Stainless Steel (SS 316L for contact elements, SS 304 for non-contact elements) – meets GMP & FDA standards.

Electropolished Inner & Outer Surfaces – contaminant-free, easy to clean.

Food-Grade Seals & Gaskets (Silicone/PTFE) – assures leak-free operation.

  1. Vacuum Pump & Power Supply

Model: Dry or Wet Vacuum Pump, option to operate without oil.

Vacuum Pressure: 500 to 900 mbar (can be adjusted depending upon the properties of the material).

Power Supply: 220V/380V, 50/60Hz, in various configurations.

Motor Power: 1 HP to 15 HP, based on system capacity.

  1. Capacity & Transfer Rate

Batch Size: 5 kg/hr to 5000 kg/hr, based on model.

Transfer Distance: 1 to 50 meters (horizontal & vertical).

Multiple Pick-Up & Discharge Points: Facilitates transfer from/to multiple sources and destinations.

  1. Filter & Separation System

HEPA or PTFE Filters: Provides dust-free and contamination-free operation.

Reverse Pulse Jet Cleaning System (Optional): Maintains filters clean for uninterrupted operation.

Cyclone Separator (Optional): Provides better separation of finer powders prior to collection.

  1. Control System

PLC-Based Automation (Optional): Offers closed-loop control of transfer parameters.

HMI Touchscreen Interface: Offers user-friendly operation and monitoring.

Weighing Load Cell (Optional): Provides accurate material transfer with dosing control.

  1. Discharge & Integration Options

Integrated with Bins, Blenders, RMG, FBD, Tablet Press, etc.

Automatic or Manual Discharge Valve: Butterfly or Rotary Valve for controlled material flow.

Dust-Free Operation: Sealed system prevents cross-contamination.

  1. Safety Features

Explosion-Proof Design (Optional): Suitable for handling volatile powders.

ATEX Certification (Optional): For hazardous environments.

Interlocked Safety Sensors: Prevents accidental operation.

Applications of Vacuum Transfer System in the Pharmaceutical Industry

  • Powder & Granule Transfer
  • Transfers API (Active Pharmaceutical Ingredients) and excipients between processing equipment.
  • Dust-Free Material Handling
  • Reduces airborne dust during mixing, blending, and compression.
  • Integration with Processing Equipment
  • Directly interfaces with V-blenders, RMG, FBD, Tablet Press, Capsule Fillers, etc.

Weighing & Dosing Applications

  • Provides accurate material transfer for proper formulation.
  • Closed-Loop Transfer in Cleanroom Environments
  • Preserves clean and contamination-free processing.
  • Applications of Vacuum Transfer System in Food Industry

Handling Powdered Ingredients

  • Transfers flour, sugar, cocoa powder, starch, and other food powders.
  • Transfer of Spices & Seasoning
  • Ensures uniform blending and mixing process.
  • Nutritional Powder Processing
  • Applied in protein powders, infant formula, and dairy powder manufacturing.

Bulk Grain & Cereal Transfer

  • Effectively transfers grains, cereals, rice, and coffee beans.
  • Dust-Free Transfer of Sticky or Hygroscopic Powders
  • Avoids loss of material and enhances product uniformity.

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FAQs

What is a Vacuum Transfer System (VTS) / Powder Conveying System (PCS)?
VTS/PCS is a closed-loop system designed to transfer powders, granules, and bulk materials efficiently and hygienically using vacuum suction, minimizing contamination and material loss.
What industries use VTS/PCS?
Pharmaceutical manufacturing Food processing Chemical industries Nutraceutical and cosmetic manufacturing
What are the advantages of using a Vacuum Transfer System?
Dust-free and contamination-free transfer Minimizes material loss and cross-contamination Automated, reducing manual handling and labor Flexible and scalable for different batch sizes Suitable for cGMP and cleanroom environments
What materials can be transferred using VTS/PCS?
Powders of varying bulk densities Granules and pellets Free-flowing and some sticky materials (with customization)
What are the main components of a Vacuum Transfer System?
Vacuum pump/blower Material receiving vessel or hopper Vacuum conveying lines (tubes/pipes) Filtration units (bag or cartridge filters) Control panel with PLC/HMI Material discharge valve
How does the system ensure contamination control?
Closed, sealed system prevents dust escape High-efficiency filters capture fine particles Sanitary design with easy-to-clean stainless steel surfaces Dedicated conveying lines avoid cross-contamination
Can the system handle multiple sources and destinations?
Yes, systems can be designed with multi-point suction and discharge, allowing flexible transfer between various equipment and storage units.
Is the Vacuum Transfer System cGMP compliant?
Yes, designed to meet cGMP and FDA guidelines with sanitary construction, proper filtration, and material traceability.
What capacities are available?
Systems are scalable, handling batch sizes from a few kilograms to several tons per hour, depending on configuration.
Can the system be automated?
Yes, PLC-based automation with touch screen HMI is available for: Start/stop control Monitoring material flow and vacuum pressure Alarm and safety interlocks Recipe management and batch logging
What maintenance is required?
Regular filter inspection and replacement Cleaning of conveying lines and vessels Vacuum pump servicing Routine checks on valves and sensors
What safety features are included?
Overpressure and vacuum relief valves Emergency stop controls Interlocks on access points Explosion-proof design options for hazardous powders
Can the system be customized?
Yes, customization options include: Capacity and conveying distance Material of construction (SS 304, SS 316L) Automation level Integration with existing plant systems ATEX/IECEx certified versions for hazardous environments
How do I select the right Vacuum Transfer System?
Consider: Material type and properties Batch size and production rate Distance and layout between equipment Cleanroom and regulatory requirements Our technical team can guide you for the best solution.
What documentation is provided?
Design and engineering drawings Operation and maintenance manuals Validation protocols (DQ, IQ, OQ, PQ) Material and calibration certificates

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