Rapid Mixer Granulator (RMG) by Fabon Pharmatech Pvt.
Ltd.
● Fabon Pharmatech Pvt. Ltd., established in 1998 and based in Nashik, Maharashtra,
specializes in manufacturing a broad range of pharmaceutical, chemical, and food
processing equipment, including Rapid Mixer Granulators (RMGs)
● Their RMG equipment is built in-house, adhering to GMP standards, designed for
hygienic use, durability, and ease of cleaning.
● Located conveniently in Nashik (Ambad-Gavalana Road), they offer localized support,
customization, and after-sales services for Maharashtra-based clients.
Features & Specifications (Generic to Fabon’s RMG)
Based on the general industry-standard RMG specs and what’s offered by Fabon, the
equipment likely includes:
● Construction Materials:
○ SS 316L for product-contact surfaces
○ SS 304 for non-contact parts
○ Available in mirror or matte finishes for improved hygiene.
● Capacity Range:
○ Typical batch sizes from ~10 L to possibly 1200 L, depending on model—suitable
from R&D labs to full-scale production .
● Mixing & Granulation Mechanics:
○ Impeller speeds: ~50–300 RPM (adjustable via VFD)
○ Chopper speeds: ~1000–3000 RPM
○ Counter-rotating impeller-chopper system for uniform granulation.
● Control & Automation Options:
○ Manual and/or automated PLC-based systems
○ Optional load cells, temperature/humidity sensors for process precision
○ Optional equipment such as jacketed bowls, CIP systems, explosion-proof
design.
● Discharge Mechanism:
○ Pneumatic or gravity-aided discharge for efficient granule collection
○ Option to integrate inline wet milling for direct downstream processing.
● Safety & Cleaning:
○ Interlocked safety doors and emergency stop features
○ Clean-In-Place (CIP) options to minimize downtime and contamination risk.
Uses in Industry
● Pharmaceutical Manufacturing:
○ Wet granulation for tablets and capsules
○ Improves granule uniformity, flowability, and compressibility
○ Enhances overall production quality and consistency.
● Food Processing:
○ Ideal for blending and granulating food powders, cereals, instant beverages,
proteins, and seasonings
○ Enhances texture, dissolvability, and consistency of final products.
Fabon’s Distinct Advantages
- End-to-End Manufacturing: Fabon handles design, fabrication, and customization
entirely in-house, offering agile solutions tailored to client-specific need. - High-Quality & Compliance:
○ Equipment is GMP-compliant and built from stainless steel for hygiene and
durability
○ Backed by rigorous quality checks and a warranty (typically 5–7 years.
- Local Support:
○ Based in Nashik, offering faster logistics and support within Maharashtra
○ Offers installation, maintenance, and spare parts services. - Export-Ready:
○ Capable of serving both domestic and international markets with GMP-compliant
machinery.
Summary Table
Category Details
Manufacturer Fabon Pharmatech Pvt. Ltd., Nashik (since 1998)
Material SS 316L contact parts, SS 304 non-contact parts
Capacity ~10 L to 1200 L (approx.), batch sizes ~30–70% of capacity
Mechanics VFD-controlled impeller and chopper; speeds 50–300 / 1000–3000 RPM
Control Manual and optional PLC systems; sensors, load cell, CIP options
Discharge Pneumatic or gravity-assisted; optional inline wet mill
Applications Pharma (tablets/capsules), food powders, cereals, instant drinks
Advantages GMP-compliant, hygiene-focused design, local support, custom
solutions
Rapid Mixer Granulator (RMG) – FAQ
- What is a Rapid Mixer Granulator (RMG)?
A Rapid Mixer Granulator is a high-shear granulation machine used in the pharmaceutical,
chemical, and food industries for converting powders into uniform granules, primarily for tablet
and capsule production.
- What is the working principle of RMG?
The RMG works on the principle of agitation and shear mixing:
● Impeller mixes dry powder and distributes binder solution.
● Chopper breaks down lumps and ensures uniform granule size.
● This high-shear mixing results in fast and consistent wet granulation. - What are the main parts of RMG?
● Mixing Bowl (SS316L contact parts)
● Impeller (for blending)
● Chopper (for breaking lumps)
● Lid with charging port
● Binder solution inlet / spray nozzle (optional)
● Discharge valve (pneumatic/manual)
● Control system (Manual / PLC-HMI) - What are the applications of RMG?
● Pharmaceutical: Granules for tablets & capsules
● Food: Instant drink powders, protein blends, seasonings
● Chemicals: Detergent powders, agrochemicals, catalysts
- What are the advantages of using RMG?
● Rapid and efficient mixing (batch cycle: 6–15 minutes)
● Uniform granules with good flow properties
● Compact design, GMP-compliant
● Easy cleaning (WIP/CIP options)
● Scalable – available from R&D to production sizes - What capacities are available in RMG?
● Typically ranges from 10 liters (lab scale) to 1200 liters (production scale).
● Effective working capacity: ~30–70% of the bowl volume. - What materials are used in RMG construction?
● Product contact parts: SS316/316L
● Non-contact parts: SS304
● Finish: Inside mirror polished, outside matte or mirror as required - What types of control systems are available?
● Basic model: Push button panel
● Advanced: PLC + HMI with recipe management, batch recording, alarms, and interlocks
● Optional: VFD for impeller & chopper speed variation
- How is cleaning done in RMG?
● Manual cleaning with detachable parts
● Wash-in-place (WIP) or Clean-in-place (CIP) systems available for higher hygiene and
reduced downtime - What is the typical granulation time in RMG?
● Usually 6–12 minutes per batch, depending on material type, binder, and batch size. - How is discharge done in RMG?
● Pneumatic discharge valve (standard in most models)
● Granules can be directly transferred to a Fluid Bed Dryer (FBD) or wet mill - What safety features are provided in RMG?
● Lid interlock system (machine won’t start if lid is open)
● Emergency stop switch
● Overload protection for motors
● Flameproof (FLP) models available for solvent-based granulation - What are the differences between RMG and other mixers (e.g., planetary
mixer)?
● RMG: High shear, fast process, ideal for wet granulation
● Planetary Mixer: Low shear, slow mixing, better for viscous masses, ointments, creams - Can RMG be customized?
Yes, manufacturers (like Fabon Pharmatech Pvt. Ltd.) offer customization such as:
● FLP execution
● Inline wet milling
● Jacketed bowl for temperature control
● Vacuum-rated models
● Load cell integration - What industries use RMG the most?
● Pharmaceutical (tablets/capsules)
● Nutraceuticals (protein powders, supplements)
● Food processing
● Agrochemicals & Detergents
Contact us
● Home
● About Us
● Products
● Blogs
● Contact Us
Sr No 153, Ambad Gavalana Road,
Behind D Mart, Pathardi, Nashik – 422010, Maharashtra, India
Phone :+91 9324924350
Mr. Bhupesh Sankhe (Proprietor)
Mobile :+91 9324924350