FABON Pharma

Rapid Mixer Granulator (RMG) Pharma Machinery FABON Pharma
Menu
Rapid Mixer Granulator (RMG)

Rapid Mixer Granulator (RMG)

₹500,000.00

Boost your pharmaceutical production efficiency with our state-of-the-art Rapid Mixer Granulators (RMG), designed for high-performance wet granulation processes. RMGs combine rapid mixing and intensive granulation in a single unit, delivering uniform granule size distribution, improved flow properties, and enhanced compressibility.

Built from GMP-grade stainless steel with hygienic design features, our RMGs include advanced control systems for precise process parameter adjustment, fast batch turnaround, and easy cleaning. Suitable for both R&D and large-scale production, they support multiple formulation types, ensuring consistency and compliance with regulatory standards.

Optimize your tablet and capsule manufacturing with our reliable, efficient, and versatile Rapid Mixer Granulators.

Category: Tag: Brand:

Rapid Mixer Granulator (RMG) – Technical Specification & Use in Pharma & Food Industry

A Rapid Mixer Granulator (RMG) is an essential equipment used in the pharmaceutical and food industries for high-speed dry and wet granulation of powders. It ensures uniform mixing and granule formation, improving the quality of tablets, capsules, and food products.

Technical Specifications of Rapid Mixer Granulator (RMG)

  1. Construction Material

Stainless Steel (SS 316L for contact parts, SS 304 for non-contact parts) – ensures GMP & FDA compliance.

Mirror or Matte Finish – prevents contamination and allows easy cleaning.

Silicone or PTFE Gaskets – ensures airtight sealing, preventing cross-contamination.

  1. Mixing & Granulation Chamber

Blending Capacity: 10L to 1200L, depending on model.

Batch Size: 30% to 70% of the total capacity for optimal mixing.

Jacketed Bowl (Optional): For temperature-controlled granulation.

  1. Impeller & Chopper System

Impeller Speed: 50 – 300 RPM, adjustable via Variable Frequency Drive (VFD).

Chopper Speed: 1000 – 3000 RPM for efficient granule size reduction.

Counter-Rotating Design: Ensures uniform particle size distribution.

  1. Granulation Process Control

Automated PLC-Based System (Optional): Ensures process repeatability and accuracy.

Load Cell Integration (Optional): For precise material weighing.

Temperature & Humidity Sensors: Monitors real-time process conditions.

  1. Discharge & Material Transfer

Pneumatic or Gravity Discharge System: Ensures easy collection of granules.

Integrated Wet Mill (Optional): Allows direct transfer to drying systems.

  1. Cleaning & Safety Features

CIP (Clean-In-Place) System (Optional): Ensures quick cleaning and prevents cross-contamination.

Explosion-Proof Design (Optional): For solvent-based applications.

Interlocked Safety Doors & Emergency Stop Button: Prevents accidental operation.

  1. Power Requirement

Motor Power: 2 HP to 50 HP, based on capacity.

Power Supply: 220V/380V, 50/60Hz, available in different configurations.

Uses of Rapid Mixer Granulator (RMG) in the Pharmaceutical Industry

  • Wet Granulation for Tablet & Capsule Production
  • Ensures uniform granule size for consistent drug content.
  • High-Speed Mixing & Blending
  • Rapidly mixes API (Active Pharmaceutical Ingredients) and excipients.
  • Improved Flowability & Compressibility
  • Enhances powder flow properties, reducing production defects.
  • Moisture-Controlled Granulation
  • Prevents over-wetting or drying, maintaining product quality.
  • Prepares Granules for Fluid Bed Drying (FBD)
  • Produces free-flowing granules, ready for drying in Fluid Bed Dryer (FBD).

Uses of Rapid Mixer Granulator (RMG) in the Food Industry

  • Mixing & Granulation of Food Powders
  • Used for blending flour, starches, and dairy powders.
  • Snack & Cereal Granulation
  • Enhances texture and flowability of cereal mixes and snack seasonings.
  • Production of Instant Drink Powders
  • Used in making instant coffee, tea, and flavored powders.
  • Protein & Nutritional Supplement Granulation
  • Improves the dissolution and dispersibility of protein powders and dietary supplements.
  • Coating & Flavoring of Food Granules
  • Ensures even distribution of flavors and colorants in food products.

Reviews

There are no reviews yet.

Be the first to review “Rapid Mixer Granulator (RMG)”

Your email address will not be published. Required fields are marked *

FAQs

What is a Rapid Mixer Granulator (RMG)?
An RMG is a high-efficiency machine used for wet granulation in pharmaceutical manufacturing. It mixes powders rapidly and then granulates them by adding binder solutions, producing uniform granules ready for drying and compression.
What are the main components of an RMG?
Mixing bowl (stainless steel) Impeller for rapid mixing Chopper to break lumps and ensure uniform granulation Lid with safety interlocks Discharge valve Control panel (manual or PLC-based) Motor and gearbox assembly
What industries use Rapid Mixer Granulators?
Pharmaceuticals (tablet and capsule manufacturing) Nutraceuticals Food processing (instant mixes) Chemicals (powder mixing and granulation)
What are the advantages of using an RMG?
Faster and more uniform mixing Reduced batch time Better control over granule size and moisture content Improved compressibility and flow of granules Minimal operator intervention with automation options
What capacities are available?
Typical RMGs range from 5 liters to 200 liters or more, depending on batch size and process requirements. Custom sizes can be designed.
What materials are used for construction?
Contact parts: SS 316/316L stainless steel for corrosion resistance and hygiene Non-contact parts: SS 304 or painted mild steel Surface finishes are smooth, crevice-free, and easy to clean
Is the RMG cGMP compliant?
Yes. The design complies with cGMP standards, including: Sanitary design Easy cleaning (CIP options available) Safety interlocks and guards
How does the granulation process work?
Dry powders are loaded into the mixing bowl. The impeller mixes powders rapidly. Binder liquid is added gradually. The chopper breaks lumps and ensures uniform granule size. The batch is discharged for drying.
Can the RMG be automated?
Yes, PLC-based automation with touchscreen HMI is available for: Process control and monitoring Recipe management Safety interlocks Data logging and batch reports
What safety features are included?
Safety interlocked lid and discharge valve Emergency stop buttons Overload protection on motors Explosion-proof options available for hazardous materials
What documentation is provided?
Design Qualification (DQ) Installation Qualification (IQ) Operational Qualification (OQ) Performance Qualification (PQ) Operation & Maintenance manuals Calibration certificates
What maintenance is required?
Routine maintenance includes: Cleaning and sanitization after batches Inspection and lubrication of moving parts Checking seals and gaskets Motor and gearbox servicing as per schedule
Do you offer training and after-sales support?
Yes, we provide: On-site installation and commissioning Operator and maintenance staff training Spare parts supply Technical support and service contracts
Can the RMG be customized?
Yes, customization options include: Capacity and bowl size Material of construction Automation level Explosion-proof design Integration with downstream and upstream equipment
How do I select the right RMG model?
Consider: Batch size and production volume Material characteristics Desired granule properties Process automation needs Facility layout

Related products

Scroll to Top